CASE STUDY: BOILER FEED PUMP UPGRADE

Boiler Feed Pump Upgrade Restores Reliability and Long-Term Support

A major chemical processing facility engaged Specialised Seals and Flow Solutions to deliver a critical pump upgrade to its ageing boiler feed water system. The existing pump unit was obsolete, with spare parts no longer available, posing significant operational risks to ongoing production.

CHALLENGES

The client required a reliable and efficient solution capable of handling 120°C boiler feed water at a duty of 45 m³/hr @ 650m head. The environment demanded equipment that could perform under high-pressure conditions, ensuring minimal downtime and long-term dependability.

SOLUTIONS

Specialised Seals and Flow Solutions delivered a complete pump package tailored to meet the site’s performance and installation requirements. The scope included:

• A high-pressure multistage pump designed for continuous boiler feed service

• Heavy-duty custom baseplate engineered in-house for enhanced stability and alignment

• Wrap flex coupling for vibration damping and reduced maintenance demands

• Toshiba 132kW, 2-pole motor matched to the pump’s operating conditions

• System packaged and supplied fully assembled and tested for straightforward site installation

OUTCOME

• Extended equipment life and operational security

• Reduced risk of unplanned shutdowns

• Modern, locally supported components with readily available spares

• Single point of contact for procurement, assembly, and technical support

The new pump package was delivered within a 24-week timeframe, including engineering, procurement, assembly, and testing. The upgrade has improved reliability and simplified maintenance while eliminating the supply chain issues associated with the outdated pump model.

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Specialised Seals and Flow Solutions delivers effective and forward-thinking fluid handling solutions to industrial clients across Australia. Our focus is on new pump supply, system upgrades, and customised solutions tailored to your operational requirements. Our commitment is to ensure your pump systems run better, longer.

Need help with your next pump upgrade or project? Contact us today.